{"id":257,"date":"2021-07-22T15:11:19","date_gmt":"2021-07-22T15:11:19","guid":{"rendered":"https:\/\/castize-solution.com\/robot-arm"},"modified":"2021-07-23T09:10:12","modified_gmt":"2021-07-23T09:10:12","slug":"robot-arm","status":"publish","type":"post","link":"https:\/\/castize-solution.com\/en\/robot-arm","title":{"rendered":"Robot Arm"},"content":{"rendered":"\n<h2 class=\"cast-blog-title wp-block-heading\">Modular pattern for robot arm<\/h2>\n\n\n\n<h3 class=\"wp-block-heading\">Customer tasks:<\/h3>\n\n\n\n<ul class=\"gray-box wp-block-list\"><li>Reduce costs of tooling<\/li><li>Short time from drawing release to manufacturing<\/li><li>Suppling of casting ready to assembly<\/li><\/ul>\n\n\n\n<p>We study with technical office the possibility to combine different section length of arms switching some mobile extensions.<\/p>\n\n\n\n<p>This solution reduces the cost of patterns, anyway requires an accurate polishing of castings on the section lines and more time on pattern setting, anyway after a benefits analysis we choose this solution.<\/p>\n\n\n\n<p>Starting from a discussion with customer\u2019s technical office we define the useful sections, considering also the possibility of milling workshop to made a modulr tooling to clamp castings for machining.<\/p>\n\n\n\n<p>The production of pattern was made by wood and high density resin to avoid problems of wear and tear of pattern sections. In 4 weeks we proceeded with prototyping castings in EN42100\/Alsi7Mg alloy and later with heat treatment.<\/p>\n\n\n\n<p>In the meantime we realizze the toolings for machining in order to compress time.<\/p>\n\n\n\n<p>After dimensional control of casting we started the milling, fix toolings and clamps, closing first cycle of machining in a couple of weeks with CMM dimensional control for machining surface and visual inspection according to ISO 10049 specific for casting defect.<\/p>\n\n\n\n<p>We close the cycle of qualifying in 10 weeks from order<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Steps<\/h3>\n\n\n\n<ol class=\"wp-block-list\"><li>3D modelling to combine arms<\/li><li>Pattern making<\/li><li>Prototype of first sample<\/li><li>Realize of modular machining tooling<\/li><li>NDA and approval<\/li><li>Series production<\/li><\/ol>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"941\" height=\"529\" src=\"https:\/\/castize-solution.com\/wp-content\/uploads\/2021\/05\/braccio-robot.jpg\" alt=\"\" class=\"wp-image-259\" srcset=\"https:\/\/castize-solution.com\/wp-content\/uploads\/2021\/05\/braccio-robot.jpg 941w, https:\/\/castize-solution.com\/wp-content\/uploads\/2021\/05\/braccio-robot-300x169.jpg 300w, https:\/\/castize-solution.com\/wp-content\/uploads\/2021\/05\/braccio-robot-768x432.jpg 768w\" sizes=\"auto, (max-width: 941px) 100vw, 941px\" \/><\/figure>\n\n\n\n<div class=\"wp-block-columns gray-box is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h4 class=\"wp-block-heading\">Advantages<\/h4>\n\n\n\n<ul class=\"wp-block-list\"><li>Reduction of tooling costs<\/li><li>Reduction of lead time for pattern<\/li><li>Reduction of tooling costs<\/li><li>Reduction of lead time for pattern<\/li><li>Reduction of pattern storage request<\/li><\/ul>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h4 class=\"wp-block-heading\">Disadvantages<\/h4>\n\n\n\n<ul class=\"wp-block-list\"><li>More time for pattern set-up<\/li><li>More aesthetic control on deburring of extension lines<\/li><\/ul>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><a href=\"\/wp-content\/uploads\/2021\/05\/braccio-robot2-1.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/castize-solution.com\/wp-content\/uploads\/2021\/05\/braccio-robot2-1.jpg\" alt=\"\" class=\"wp-image-261\" srcset=\"https:\/\/castize-solution.com\/wp-content\/uploads\/2021\/05\/braccio-robot2-1.jpg 1024w, https:\/\/castize-solution.com\/wp-content\/uploads\/2021\/05\/braccio-robot2-1-300x225.jpg 300w, https:\/\/castize-solution.com\/wp-content\/uploads\/2021\/05\/braccio-robot2-1-768x576.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><a href=\"\/wp-content\/uploads\/2021\/05\/braccio-robot3-1.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/castize-solution.com\/wp-content\/uploads\/2021\/05\/braccio-robot3-1.jpg\" alt=\"\" class=\"wp-image-263\" srcset=\"https:\/\/castize-solution.com\/wp-content\/uploads\/2021\/05\/braccio-robot3-1.jpg 1024w, https:\/\/castize-solution.com\/wp-content\/uploads\/2021\/05\/braccio-robot3-1-300x225.jpg 300w, https:\/\/castize-solution.com\/wp-content\/uploads\/2021\/05\/braccio-robot3-1-768x576.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><\/figure>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Starting from a discussion with customer\u2019s technical office we define the useful sections, considering also the possibility of milling workshop to made a modulr tooling to clamp castings for machining...<\/p>\n","protected":false},"author":2,"featured_media":269,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[34],"tags":[],"class_list":["post-257","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/castize-solution.com\/en\/wp-json\/wp\/v2\/posts\/257","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/castize-solution.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/castize-solution.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/castize-solution.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/castize-solution.com\/en\/wp-json\/wp\/v2\/comments?post=257"}],"version-history":[{"count":0,"href":"https:\/\/castize-solution.com\/en\/wp-json\/wp\/v2\/posts\/257\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/castize-solution.com\/en\/wp-json\/wp\/v2\/media\/269"}],"wp:attachment":[{"href":"https:\/\/castize-solution.com\/en\/wp-json\/wp\/v2\/media?parent=257"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/castize-solution.com\/en\/wp-json\/wp\/v2\/categories?post=257"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/castize-solution.com\/en\/wp-json\/wp\/v2\/tags?post=257"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}